All articles
29 articles
-
Experimental Investigation of FSW on Al 6061-T6 MG Dissimilar Joints
Abstract: Friction Stir Welding (FSW) is a solid-state joining technique that has shown significant potential for welding dissimilar materials, such as aluminum and magnesium alloys, which are difficult to join using conventional fusion welding methods due to large differences in their physical, thermal, and metallurgical properties. During FSW, contact between the rotating, wear-resistant tool shoulder, the pin, and the work piece produces frictional energy. Additional thermal energy develops because of intense …
Published in International Journal of Manufacturing and Materials Processing · Vol. 12, Issue 2, 2026 · pp. 1–12 Read article
-
Tri-Route Orchestration of Sr-Modification, MoldVibration, and T6 Treatment on the Microstructure andPerformance of A356 Alloy
Abstract: This study examines the cascade effects of chemical modification, mechanical mold vibration during solidification, and subsequent T6 heat treatment on the microstructural evolution and multi-property enhancement of A356 Alloy cast via permanent mold casting. Initially Sodium (Na) modifying flux (2– 4 wt%) and Strontium (Sr) elemental modifier (0.01–0.05 wt%) were implemented to refine the morphology of eutectic silicon; Sr addition at an optimal concentration of 0.04 wt.% yielded superior eutectic …
Published in International Journal of Manufacturing and Materials Processing · Vol. 12, Issue 2, 2026 · pp. 13–25 Read article
-
An Overview on Metal Processing using Machine Learning
Abstract: Metalworking, which is an important part of modern industry, includes a wide range of steps, such as shaping and casting the metal, machining it, and riveting it. The industry has always relied on trial and error and other empirical methods, but machine learning (ML) is now causing a big change. It is expected that this change will lead to higher production, better product quality, and better use of resources. The …
Published in International Journal of Manufacturing and Materials Processing · Vol. 12, Issue 1, 2026 · pp. 43–53 Read article
-
Adaptive Production Scheduling in Multi-Machine Manufacturing Environments
Abstract: For manufacturing processes to meet evolving market demands, they must be executed in the most efficient manner while maintaining flexibility against unanticipated disruptions. Often, traditional scheduling methods overlook dynamic variability and real-time interruptions. An inverse scheduling framework for a multi-machine flowshop system is proposed in this research with the primary objective of makespan minimisation. Several issue situations are analysed to validate the algorithmic efficacy, and metaheuristic techniques are used to …
Published in International Journal of Manufacturing and Materials Processing · Vol. 12, Issue 1, 2026 · pp. 32–42 Read article
-
Characterization of AL-2014 TIG Welded Joints
Abstract: Abstract – This experimental study presents a comprehensive investigation into the tensile strength of TIG-welded butt joints made from Al-2014 alloy, a material that find applications in aerospace and structural engineering due to its excellent machinability and high strength to weight ratio. Welding Al-2014 alloy is challenging because it is more prone to hot cracking, oxide layer formation and thermal distortion. Therefore, it is very important to optimize welding parameters …
Published in International Journal of Manufacturing and Materials Processing · Vol. 12, Issue 1, 2026 · pp. 25–31 Read article
-
Second-Life Battery Applications and Recycling Technologies of EV in India: A Comprehensive Review
Abstract: Abstract The rapid uptake of electric vehicles (EVs) worldwide is creating a new challenge of end-of-life (EoL) lithium-ion batteries (LIBs). As EV penetration accelerates under national initiatives such as the National Electric Mobility Mission Plan and Faster Adoption and Manufacturing of Electric Vehicles (FAME), the country faces an emerging challenge of managing end-of-life batteries. This paper examines technical pathways for second-life reuse of EV batteries (e.g. stationary energy storage, grid …
Published in International Journal of Manufacturing and Materials Processing · Vol. 12, Issue 1, 2026 · pp. 15–24 Read article
-
A Comprehensive Review of the Development of Magnesium Composites and the Effect of Nanomaterials on Tribo-Mechanical Performance in Automotive Applications
Abstract: Abstract Magnesium and its alloys have emerged as promising lightweight materials for the automotive industry owing to their extremely low density, high specific strength, and potential to significantly improve fuel efficiency and reduce emissions. Despite these advantages, the widespread structural and functional application of magnesium alloys remains limited due to inherent challenges such as insufficient mechanical strength, poor wear resistance, low hardness, and high susceptibility to tribo-corrosion under severe service …
Published in International Journal of Manufacturing and Materials Processing · Vol. 12, Issue 1, 2026 · pp. 1–14 Read article
-
Processing–Structure–Property Relationships in Advanced Manufacturing of Functional Materials
Abstract: AbstractMechanical processing is very important in modern production since it changes raw materials into usable parts with exact sizes and qualities. This article looks at the basic methods of mechanical processing, such as cutting, shaping, grinding, milling, and joining. It also talks about how important these methods are for getting things done quickly, accurately, and with the least amount of material possible. Recent advancements, including computer numerical control (CNC) machining, …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 2, 2025 · pp. 25–34 Read article
-
Comprehensive Review of Processes, Materials, Developments, and Challenges of Additive Manufacturing
Abstract: Abstract Additive Manufacturing (AM), or 3D printing as it is known widely, has evolved significantly from being a prototyping technology to an end-use production technique across different industrial sectors. This groundbreaking technology allows for the direct creation of intricate, user-designed, and high-performance components through sequential addition of material from digital models, which abolishes most of the design and production constraints of conventional manufacturing. Its application is underscored by its pivotal …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 2, 2025 · pp. 6–24 Read article
-
The New Era of Fusion and Solid-State Joining: A Review of Latest Welding Techniques and Applications
Abstract: Abstract This review examines the quickly changing field of solid-state joining and welding technologies, emphasizing new developments, practical uses, and future research avenues. Strategies that lower heat input, enhance joint integrity, and allow the connecting of sophisticated and dissimilar materials have gained importance within the last ten years. Solid-state techniques are particularly appealing for lightweight alloys used in the automotive and aerospace industries because they reduce melt-related defects and the …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 2, 2025 · pp. 35–40 Read article
-
A Comprehensive Review of Metal Matrix Composites (MMCs)
Abstract: Abstract Metal Matrix Composites (MMCs) combine metallic matrices with reinforcing phases (ceramics, intermetallics, fibers, or particles) to achieve superior mechanical, thermal, and tribological properties compared with monolithic metals. This review surveys fabrication routes, reinforcement types, microstructural characteristics, mechanical and tribological behavior, machining challenges, applications across aerospace, automotive, electronics, and future directions including additive manufacturing, in-situ MMCs, and data-driven materials design. Critical challenges such as interface control, scalability, cost, and machinability …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 2, 2025 · pp. 1–5 Read article
-
A look at friction stir processing for making better surface properties
Abstract: Abstract Friction stir processing is a surface properties modification method consequential from friction stir welding. The process uses a non-consumable tool made up of tool steel material. The tool pin and shoulder plunged in the surface of the base material plates and it mover along the predetermined path. The frictional heat stimulates the plastic deformation during the process & enhances the dynamic recrystallization. The process represents an advanced approach that …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 2, 2025 · pp. 41–47 Read article
-
A Sensor Integrated Tool for Cutting Force Monitoring in Gantry Milling to Improve Flatness and Surface Finish: Review Study
Abstract: AbstractPrecision machining of sector plates plays a vital role in the efficient functioning of Air Pre-Heaters(APH), which are integral components of thermal power plants. These plates are subjected to harshthermal cycles and mechanical loads, making dimensional accuracy critical. For optimal heatexchange performance and mechanical reliability, it is essential to maintain tight manufacturingtolerances – flatness within ±400 microns and thickness up to 13 mm. Deviation from theseparameters can lead to air …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 1, 2025 · pp. 25–45 Read article
-
A Literature Review on Comparative Analysis of Non-Contact AI Vision-Controlled Diameter Measurement vs. Conventional Methods in Flux Core Wire Drawing Measurement
Abstract: AbstractEnsuring precise diameter control in flux core wire drawing is crucial for maintaining welding wirequality and performance. Conventional measurement methods, which often rely on manual inspectionor mechanical techniques, face limitations in accuracy, consistency, and responsiveness. This studyexplores the application of AI vision-controlled systems to address these challenges by enabling realtime,high-precision, non-contact diameter measurement. Through an extensive review of researchpapers and patents, this paper examines the advancements in AI-based monitoring techniques …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 1, 2025 · pp. 8–16 Read article
-
Enhancing Machining Sustainability: ComparativeAnalysis of Dry, Minimum Quantity Lubrication, andCryogenic Cooling Methods
Abstract: AbstractSustainable machining is crucial for minimizing the environmental, economic, and social challengesassociated with modern manufacturing. This study reviews environmentally sustainable machiningapproaches including dry machining, Minimum Quantity Lubrication (MQL), and cryogenic cooling,and evaluates their effects on machining performance and sustainability. Key performance indicators,such as surface integrity, tool wear, energy efficiency and cutting forces, are analyzed across variousmaterials. The findings demonstrate that dry machining eliminates liquid waste but is often limited bytool …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 1, 2025 · pp. 1–7 Read article
-
Improve the Process Parameters for Evaluation of Material Removal Rate (MRR) on Turning Operation using Carbide Insert Tool
Abstract: Abstract The Material Removal Rate (MRR) is a critical performance indicator in turning operations, directly influencing productivity, cost-efficiency, and part quality. In this study, the focus is on optimizing the process parameters to improve MRR during turning operations using carbide insert tools. Carbide inserts are favored in machining due to their high hardness, wear resistance, and ability to withstand elevated cutting forces, making them suitable for high-performance turning operations. The …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 1, 2025 · pp. 17–24 Read article
-
A Comprehensive Review of Smart Parking Systems: Technologies, Challenges, and Future Directions
Abstract: Abstract Smart Parking Systems (SPS) are gaining significant attention as a critical solution to address the growing concerns of urban congestion, inefficient use of parking spaces, and environmental sustainability. This paper presents a comprehensive review of SPS, focusing on the key technologies, challenges, and future directions. We explore the integration of advanced technologies, such as the Internet of Things (IoT), Artificial Intelligence (AI), Machine Learning (ML), and sensor networks in …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 1, 2025 · pp. 1–13 Read article
-
A Review of Bamboo Fiber’s Use in Concrete
Abstract: AbstractLocal sustainable materials must be found and used in the building and provision of homes due to therising demand for natural resources in emerging nations. Natural building materials that are regardedas sustainable are “green”, thousands of tons of bamboo are traded annually, and this creates a lot ofwaste. Bamboo was utilized in the building’s construction as well as in structural elements like roofing,columns, and supports. The main component utilized in …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 2, 2024 · pp. 33–36 Read article
-
Experimental Study on Influence of Polarity on Weld Quality in Submerged Arc Welding
Abstract: ABSTRACT High productivity and better finishing of deposited metal can be acquired by submerged arc welding process. The attainment of desirable weld bead parameters and mechanical properties of a weld are important concern in a welding process. The higher quality and cost effective welds can only be achieved by deeply understanding the welding parameters and their influence on weld metal properties. The control over the weld metal properties in a …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 2, 2024 · pp. 1–7 Read article
-
Fabrication of a Cost-Effective Bulletproof Vest Made of Composite Materials
Abstract: Bulletproof vests have evolved significantly, with composite materials like felt, M Sand, and silicone rubber sealant ushering in a new era of personal protection. These unconventional composites offer a unique blend of ballistic resistance, cost-efficiency, and wearer comfort. Felt, a pliable material, adds a layer of protection by effectively absorbing and dissipating kinetic energy from projectile impacts. Its flexibility enhances wearer comfort, setting it apart from traditional materials’ Sand, a …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 2, 2024 · pp. 16–31 Read article