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110 articles for “Casting”
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Mechanical properties of Al-Si17Cu3.5Mg0.8 alloy fabricated by stir casting with UV and new CRSS casting process with and without T6 condition
Abstract: Aluminum-Silicon metal matrix composites are the popular materials in the vast majority of the car and modern industries on account of their low weight, high mechanical properties, and incredible wear opposition properties. In the present study, Al-Si17Cu3.5Mg0.8 alloy is fabricated by two casting processes such as stir casting with ultrasonic vibrations (RSC) and merged-rheo-stir-squeeze (CRSS) casting with and without heat treated (T6) condition. Microstructural and material characterization was explored by …
Published in International Journal of Metallurgy and Alloys · Vol. 6, Issue 1, 2020 · pp. 15–24 Read article
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A Comparative Study of Ceramic Foam Filtration Methods in Metal Casting
Abstract: Ceramic foam filtration has emerged as a revolutionary technology in the metal casting industry, significantly enhancing the quality of cast products by effectively removing inclusions and impurities from molten metal. This study provides a comprehensive examination of the mechanisms underlying ceramic foam filtration, focusing on the interactions between the molten metal and the ceramic filter material. Various types of ceramic foams, including alumina, zirconia, and silicon carbide, are analyzed for …
Published in International Journal of Analytical and Applied Chemistry · Vol. 10, Issue 2, 2024 · pp. 21–27 Read article
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Examination of Internal Defects in the Casting Process by Using a Scanning Electron Microscopy
Abstract: In today's manufacturing landscape, stringent requirements and specifications for mechanical properties and other characteristics have become crucial for top casting manufacturers. This paper focuses on using Scanning Electron Microscopy (SEM) as a powerful tool to analyze internal defects that significantly impact the performance of castings. Specifically, it delves into various aspects of this approach, including the identification of bifilm deficiencies in ductile and chromium cast iron, near-surface corrosion induced by …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 1, 2024 · pp. 6–18 Read article
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Analysis of Tensile Strength Properties for FG260 Welded Cast Iron: A Review
Abstract: Gray cast iron is the most common cast iron and it can be effectively welded if cooling rates controlled during welding and after welding. Poor weldability of gray cast iron is due to the presence of much more carbon that is the found in flake or spherical form and silicon than other ferrous metal which results in cast iron is less ductile hence weld is subjected to more metallurgical complications …
Published in International Journal of Manufacturing and Materials Processing · Vol. 3, Issue 2, 2017 · pp. 23–28 Read article
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METALLURGY OF INVESTMENT CASTING TECHNOLOGY
Abstract: Investment casting is the most widely used process for several centuries, known as ‘lost wax casting’ or ‘precision casting’. This process is known to produce complex castings with good surface finish and dimensional accuracy. Poor quality of castings is always marked by inadequate surface finish, hardness and excessive shrinkage of the wax pattern. This review paper discusses on the history of investment casting technology, its processing techniques and parameters, casting …
Published in International Journal of Metallurgy and Alloys · Vol. 1, Issue 1, 2015 · pp. 1–14 Read article
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Castor Oil: A Sustainable and Natural Source of Raw Material for Polyurethane Foam Synthesis
Abstract: ABSTRACTUtilization of castor oil and its derivatives as a raw material for polyurethane synthesis is gaining more attention now a days. Castor oil has the unique structural property in terms of inherent presence of hydroxyl groups in its structure, which impart the natural functionality in the castor oil. Castor oil can be utilized for manufacturing polyurethane due to its inherent structural beauty in terms of presence of OH groups in …
Published in International Journal of Polymer Science and Engineering · Vol. 5, Issue 2, 2019 · pp. 18–30 Read article
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To Enhance Wear Resistance of Cast Iron Using Thermal Spray Coating Techniques
Abstract: In the present research work, an experimental study is being carried out to evaluate and enhance wear resistance of cast iron using thermal spray coating techniques. For this work, coating materials used were WC–Co–Cr and Ni–Cr in powdered form, and the coating was done by D-gun (detonation-gun) method. Wear behavior was investigated using pin-on disc apparatus at 30,40 and 50N on both coated and uncoated samples of cast iron, and …
Published in International Journal of Manufacturing and Materials Processing · Vol. 6, Issue 1, 2020 · pp. 1–5 Read article
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Analysis of Effect Due to Various Heat Treatment Processes on Morphological and Microstructural Properties of Grey Cast Iron
Abstract: Abstract Grey cast iron, a member of the cast iron family, is defined by the presence of flake graphite in its composition. It displays distinct qualities encompassing strength, hardness, modulus of elasticity, shock absorption, wear resistance, and thermal conductivity. Particularly noteworthy is its exceptional performance in casting, cutting abilities, and its cost-effective casting process. Its primary utilization occurs predominantly within industries, where its durability and adaptable attributes find purpose. The …
Published in International Journal of Structural Engineering and Analysis · Vol. 11, Issue 2, 2025 · pp. 16–31 Read article
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Effect of Castor Oil Based Multi-Functional Additive on the Properties of Natural Rubber Vulcanizate
Abstract: The effect of castor oil based multifunctional additives on the properties of natural rubber vulcanizate was studied. The castor oil was extracted from castor seed via mechanical expression and characterized. The castor oil based Multifunctional Additive (MFA) was synthesized by reacting castor oil with Diethylamine at temperature of 80oC under constant stirring for one hour and further cooled in a water bath to terminate the reaction. The formulation of the …
Published in International Journal of Polymer Science and Engineering · Vol. 9, Issue 1, 2023 · pp. 5–13 Read article
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Generative Design and Simulation for Castor Wheel Assembly
Abstract: A castor wheel CAD model can be used to optimise the wheel's design for avariety of elements, including load capacity, durability, and use. Given theemployment of evolutionary algorithms and search strategies in thiscomputational process, generative design, also known as evolutionary design,is not a new idea. It can be characterised as a prototype design system thatcreates fresh conceptual designs from scratch using a genetic algorithm. In thismethod, a prototype system generates …
Published in International Journal of Mechanics and Design · Vol. 8, Issue 2, 2022 · pp. 15–24 Read article
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Six Sigma (DMAIC) Approach to Optimise Operation Variables in High Pressure Die Casting
Abstract: Components manufactured by High Pressure Die Casting (HPDC) typically have excellent mechanical and metallurgical properties, and the process generally preferred for the manufacture of high-value-added products. This research paper focuses on the implementation of the Six Sigma philosophy to optimize the variables of the HPDC manufacturing process. As a systematic outline for quality improvement and achievement business excellence, the Six Sigma philosophy has become the model of the industrial world …
Published in International Journal of Manufacturing and Materials Processing · Vol. 6, Issue 2, 2020 · pp. 22–51 Read article
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Imminent Bioperspectives of Aromatic Plant Leaf Extracts from Cinnamomum tamala and its Biopesticidal Potential against Tribolium castaneum (Herbst.)
Abstract: present research work concluded that when the C. tamala leaf extract of five various solvents revealed that acetone extract possessed potential biopesticidal efficiency because it contains the cinnamaldehyde and linalool like compounds present in the same extract. Totally eleven compounds are elucidated from the leaf (acetone extract) through a GCMS analysis. It was almost conformed that these two aldehyde and aromatic carboxylic acid groups were presented in the acetone extract …
Published in International Journal of Plant Biotechnology · Vol. 5, Issue 2, 2019 · pp. 31–43 Read article
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A Study on Stress Analysis of Aluminum Alloy Solidified in Metallic Molds
Abstract: Abstract The casting technique is regarded as the primary manufacturing process. It has several process parameters that affect the cast structure. Mold geometry is considered one of the most important metal parameters to cast. In the current work, the influence of mold geometries on mechanical properties (deformation and stress concentration) of liquid Aluminum alloy solidified in the steel mold is assessed using ANSYS simulation software. Molds were subject to a …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 2, 2024 · pp. 10–15 Read article
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A Review on Reduction of Scrap in Foundry by Using of Quality Control Tools
Abstract: Casting is one of the oldest manufacturing processes and is a primary manufacturing process. Products originating from castings are the input for many manufacturing processes such as forging, machining, rolling, wire drawing, extrusion, and welding. Therefore, the product made from casting should be a good quality product without defects or with minimum defects. Indeed, the quality of the products reduces as a reason of many process parameters such as molten …
Published in International Journal of Manufacturing and Materials Processing · Vol. 6, Issue 1, 2020 · pp. 6–17 Read article
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Study of Thermal Stresses on Cast Iron and Aluminum Alloy V8 Cylinder Blocks for A Four Stroke CI Engine Without any Application of Cooling Systems
Abstract: The purpose of this paper is to investigate the thermal stresses experienced by a V8 cylinder block of a four stroke CI engine at a specific point in time during the engine's operation. Two case studies were performed for the cylinder block with different materials. Aluminum A356 T6 and Iron Cast are the materials used in these case studies for the cylinder block. Pressures and temperatures were applied only to …
Published in International Journal of I.C. Engines and Gas Turbines · Vol. 7, Issue 2, 2021 · pp. 6–19 Read article
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Experimental Study on Effects of Moisture and Clay Content on the Properties of Moulding Sand
Abstract: Sand casting, a time- honoured technique for casting both ferrous and nonferrous metals, remains widely utilized due to its cost-effectiveness, material abundance, and reusability, particularly with sand as a primary resource. This study delves into the intricate dynamics of sand casting, examining its crucial parameters through meticulous analysis of existing research. The investigation focuses on the influence of factors such as sand composition, moisture levels, clay content, and binder type …
Published in International Journal of Structural Mechanics and Finite Elements · Vol. 10, Issue 1, 2024 · pp. 16–25 Read article
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Weldability of Ferrous Metals
Abstract: The weldability of various steels and cast iron were reviewed. Weldability of steel/cast iron refers to the maximum hardness of the HAZ and cold cracking susceptibility of welds. Many researches on weldability of ferrous metals were discussed; research on weldability of high carbon steel and white cast iron are limited. Most researchers inclined to hardness and tensile test of weldment of ferrous metals; researches on creep, fatigue, damping capacity, impact …
Published in International Journal of Manufacturing and Materials Processing · Vol. 6, Issue 2, 2020 · pp. 14–21 Read article
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Nanotechnology in Refractory Materials: Innovations and Applications
Abstract: Nanotechnology has become a focal point of research across diverse scientific fields, including chemistry, medicine, materials science, and engineering. Its integration into refractory products has led to groundbreaking advancements in industries such as steel, glass, casting, and cement, particularly using nanomaterials like nanoparticles, nano additives, and nanostructured materials. This article provides an in-depth examination of the latest developments in monolithic refractories, focusing on how nanotechnology has enhanced their performance, durability, …
Published in International Journal of Metallurgy and Alloys · Vol. 10, Issue 1, 2024 · pp. 7–11 Read article
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Microstructural and Hardness Study of A390/20wt.% SiC Functionally Graded Metal Matrix Composite
Abstract: Functionally graded materials are the upcoming new class of advanced materials, which exhibit gradual change in the microstructure and the composition in a definite direction, and hence variation in functional performance within a part. Functionally graded metal matrix composites (FGMMC) are FGM with metal and ceramic constituents. Aluminum-Silicon alloys are well-known for their unique combination of desirable characteristics, which includes excellent castability and less density combined with good mechanical properties. …
Published in International Journal of Manufacturing and Materials Processing · Vol. 6, Issue 2, 2020 · pp. 52–58 Read article
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Safety Precautions and Current Scenario: A Perspective Approach for Indian Foundrymen
Abstract: Metal Casting is the primary manufacturing process handled by foundrymen. Molding, melting, Liquid metal pouring and fettling are the main jobs to perform. Generally, the temperature of the molten metal handled by the workers for nonferrous industry varies from 800–12000C and for ferrous it varies from 1600–20000C. So, safety precautions need extensive care to perform such operations for ferrous and nonferrous both type of foundry need. Few fields visit were …
Published in International Journal of Environmental Chemistry · Vol. 11, Issue 1, 2025 · pp. 116–129 Read article