All articles
113 articles
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A Study on Stress Analysis of Aluminum Alloy Solidified in Metallic Molds
Abstract: Abstract The casting technique is regarded as the primary manufacturing process. It has several process parameters that affect the cast structure. Mold geometry is considered one of the most important metal parameters to cast. In the current work, the influence of mold geometries on mechanical properties (deformation and stress concentration) of liquid Aluminum alloy solidified in the steel mold is assessed using ANSYS simulation software. Molds were subject to a …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 2, 2024 · pp. 10–15 Read article
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Design of Multispindle Drilling Head
Abstract: AbstractThis paper presents the design, analysis, and optimization of a multi-spindle drilling machine headaimed at enhancing productivity and efficiency in manufacturing processes. Engineered to drill multipleholes simultaneously, the multi-spindle head significantly reduces machining time and increasesoperational throughput, making it ideal for high-volume production environments where speed andaccuracy are essential. The design process begins with a thorough requirements analysis and materialselection to ensure the machine head can endure operational stresses while …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 2, 2024 · pp. 36–42 Read article
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A Review on Steel Metallurgy
Abstract: Steel is mostly manufactured in the manufacturing industries and it is nearly ninety percent due to its extremely higher strength and high toughness. This review paper discusses on the classification of steels, steel as a potential engineering material, mechanical properties and fabrication properties of steels. It also explains on its applications, low alloy steels groups and its properties. This review article also discusses on special steels like micro alloyed steels, …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 1, 2024 · pp. 1–6 Read article
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Examination of Internal Defects in the Casting Process by Using a Scanning Electron Microscopy
Abstract: In today's manufacturing landscape, stringent requirements and specifications for mechanical properties and other characteristics have become crucial for top casting manufacturers. This paper focuses on using Scanning Electron Microscopy (SEM) as a powerful tool to analyze internal defects that significantly impact the performance of castings. Specifically, it delves into various aspects of this approach, including the identification of bifilm deficiencies in ductile and chromium cast iron, near-surface corrosion induced by …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 1, 2024 · pp. 6–18 Read article
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Multipurpose Navigating and Surveillance Robot
Abstract: A robot is a kind of automated machine that can quickly and precisely carry out particular activities with little or no assistance from humans. Autonomous mobile robots (AMRs), automated guided vehicles (AGVs), robotic arms, humanoid robots, and hybrids are the six most popular forms of robotics [1]. The goal of this project is to develop a mobile robot, or rover, with intended applications on multi-purpose to aid in exploration in …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 1, 2024 · pp. 19–25 Read article
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The Evolution of 3D Printing: Detailed Analysis of Processes, Materials, and Applications in Modern Manufacturing
Abstract: 3D printing, also known as additive manufacturing, has revolutionized manufacturing processes by enabling the creation of complex structures layer by layer from digital models. This technology plays a pivotal role in Industry 4.0, characterized by smart manufacturing and the integration of cyber-physical systems. This review explores the various processes used in 3D printing, the range of materials employed, and the diverse applications of 3D printing in industry. Key processes discussed …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 1, 2024 · pp. 35–46 Read article
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Electroforming Technology for Advanced Metal Fabrication
Abstract: Electroforming technology is a highly specialized process for fabricating a metal part by electro deposition in a plating bath over a base form or mandrel which is subsequently removed. On a mandrel, also known as a mold or matrix, which is removed, metal is electrodeposited. As a result, the coating turns into the product. Intricate parts made of nickel, copper, gold, and silver, such as molds, dies, waveguides, nozzles, and …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 1, 2024 Read article
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Overview Of 3D Printing Technology with Different Materials and Applications
Abstract: The aim of the project is to perform thermal analysis of the 3D printed model using SOLIDWORKS 2018, create the frame using cutting and drilling machines, and combine all parts of the frame using fasteners and fire electrical connection. When the 3D printer is built, the thermal efficiency of brake discs produced from PLA (polylactic acid) and carbon filaments will be analyzed. Also, parameters that do not work in CURA …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 1, 2024 · pp. 26–33 Read article
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Preparation and Characterization of Double Step StirCusted Aluminum Hybrid Composite Reinforced with RHA and Si3N4 Micron Particles
Abstract: Abstract: The improvement of the mechanical and tribological characteristics of composites is always a crucial area of research for materials scientists. Nowadays, particulate aluminum matrix hybrid composites, known as particle-reinforced hybrid aluminum matrix composites (PHAMCs), are becoming more popular due to their desirable properties, cost-effectiveness, ease of processing, and compatibility withtraditional processing techniques. In this current study, a two-step stir casting method was utilized tocreate aluminum hybrid composites using Al6061 …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 1, 2024 Read article
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Design And Fabrication Of Foot Wear Garbage Reinforcement Fly Ash And Paver Block
Abstract: Nowadays, the paving blocks and fly ash that in the market are heavy and the price are costly. This study will introduce the lightweight paving blocks and more affordable because the foot wear waste materials are use in the development of the concrete paving blocks and fly ash bricks namely as Eco-Friendly Paving Block and fly ash are make. Eco paving blocks will be compared to control paving blocks due …
Published in International Journal of Manufacturing and Materials Processing · Vol. 9, Issue 2, 2023 · pp. 32–37 Read article
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A Laboratory Test Methodology Development For Validating 4wd Front Axle Spindle
Abstract: Tractor is a vehicle specially designed for performing various agricultural and off-road applications. With the increasing popularity of 4WD tractor, front axle design & validation has become critical. 4WD front axle spindle is a part of 4WD front axle assembly. The power transfers from engine to spindle through input shaft, differential unit, intermediate shaft and King pin shaft. Front axle spindle failure was observed during field testing. No component level …
Published in International Journal of Manufacturing and Materials Processing · Vol. 9, Issue 2, 2023 · pp. 23–31 Read article
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Design of Flexible Mobile Platforms for Industrial Elevation Tasks
Abstract: The goal of ergonomic risk assessment is to identify and mitigate the risk of injury or discomfort resulting from forceful, uncomfortable, or repetitive movements by evaluating workplace activities and the surrounding environment. The goal of the ergonomic assessment is to make sure that workers are safe and comfortable at work, which can boost output, lower absenteeism, and enhance general job satisfaction.. This will discuss an ergonomic assessment and the steps …
Published in International Journal of Manufacturing and Materials Processing · Vol. 9, Issue 2, 2023 · pp. 38–43 Read article
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Thermal Management Of Cylindrical Lithium-Ion Battery Using A Wavy Tube
Abstract: To maintain a proper temperature range and eliminate local temperature disparities, thermal management is required for lithium-ion batteries in electric vehicles. A wavy tube is presented for a liquid cooling cylindrical lithium-ion battery module in this research. On the suggested battery module, three-dimensional transient simulations were run, and numerical improvements were made by changing the wavy contact angle of the wavy tube. The heat dissipation efficiency and temperature field homogeneity …
Published in International Journal of Manufacturing and Materials Processing · Vol. 9, Issue 2, 2023 · pp. 10–22 Read article
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Experimental Investigations for Comparing the Effectiveness of Heat Treatment and Cryogenic Treatment on Wear Performance of EN-47 Spring Steel
Abstract: EN-47 spring steel is chromium, vanadium steel which consists of carbon (0.45–0.55%), manganese (0.50–0.80), silicon (0.50%), phosphorus (0.06%), and sulphur (0.06%) along with chromium (0.80–1.20%) and vanadium (0.15%). Due to this composition EN-47 spring steel become harder and tougher. It has a wide range of applications like crankshafts, steering knuckles, gears, spindles, pumps, suspension etc. So, in this experimental study we treated EN-47 spring steel with cryogenic treatment, cryogenic and …
Published in International Journal of Manufacturing and Materials Processing · Vol. 9, Issue 2, 2023 · pp. 1–9 Read article
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Failure Analysis of Engine Crankshaft by Finite Element Method Analysis Approach- A Review
Abstract: The crankshaft, a mechanical part with intricate geometry that converts reciprocating motion into rotational motion, is essential to the operation of the engine. The connecting rod serves as the link between the crankshaft and the piston. The primary bearings, which are situated in the crankcase, support the crankshaft journals. The most crucial phase for an efficient engine design and an increase in engine performance in an internal combustion engine is …
Published in International Journal of Manufacturing and Materials Processing · Vol. 9, Issue 1, 2023 · pp. 12–21 Read article
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Application of hybrid RSM-GA technique in predicting optimum process parameters of biodiesel production from Karanja and Mahua oils
Abstract: The current work is focused on the maximization of biodiesel production from Karanja and Mahua oils. The design expert 6.0.8 tool is used for applying the RSM and half fraction with five input process parameters are entered in it. The ranges of all the process parameters are obtained from the literature review. The experiment design matrix is produced to conduct the experiments in order to get maximum biodiesel yield. The …
Published in International Journal of Manufacturing and Materials Processing · Vol. 9, Issue 1, 2023 · pp. 7–11 Read article
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Propeller Shaft Energy Recovery: A Pathway to Sustainable Power Generation
Abstract: A vehicle, such as a large truck, can produce electricity for powering a hybrid engine or recharging batteries by using an electricity-generating driveshaft. The driveshaft that generates electricity is composed of coils of copper wire that wrap around the magnetised driveshaft, which acts as the rotor of a generator for electricity. The magnetised driveshaft rotates as the hybrid car moves, producing an electrical field that copper wire coils catch and …
Published in International Journal of Manufacturing and Materials Processing · Vol. 9, Issue 1, 2023 · pp. 31–35 Read article
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A case study on selection of best manufacturing materials using decision making tools
Abstract: In order to address the challenges faced by decision-makers in the manufacturing industry MCDM processes plays a vital role in industrial applications for selecting the most suited material. These challenges include selecting the appropriate alternative for various factors such as materials, robots, and oxy-rich materials, which may have conflicting criteria. MCDM involves considering multiple criteria to choose from a set of alternatives, which can be finite or infinite. One well-known …
Published in International Journal of Manufacturing and Materials Processing · Vol. 9, Issue 1, 2023 · pp. 1–6 Read article
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Software compatibility & execution with additive manufacturing machine
Abstract: The usage of additive manufacturing (AM) for production and final products is expanding quickly. In greater numbers than ever, machineries are able to consistently produce high-quality parts that take use of the inventive complexity presented by the sector. However, the transition from an idea to produced items using digital technology is less seamless and less profitable than it should be. AM components OEMs, AM-enabled job shops, and service bureaus invest …
Published in International Journal of Manufacturing and Materials Processing · Vol. 9, Issue 1, 2023 · pp. 22–30 Read article
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Surveillance Unmanned Aerial Vehicle
Abstract: India is now the world most populated country, but when it comes to the safety of womenand children, we are still lacking behind. It’s very hard to reach every corner of the nationand to have an eye on the crimes being committed. Taking this problem on priority We havedeveloped a simple yet an effective solution to this problem – “Surveillance UnmannedAerial Vehicle In this essay, we discuss U.A.V civil applications …
Published in International Journal of Manufacturing and Materials Processing · Vol. 8, Issue 2, 2022 · pp. 26–33 Read article